Ahhhh,
So I am dealing with a physicist. They seem to be the only ones that
think everything is so simple, and models are so perfect.
No wonder we can't seem to communicate.
I will start listening (and responding) when you design a few IC's.
Then you will have some credibility (with me).
Til then, enjoy your fantasy world,
Austin
Vaughn Betz wrote:
> Austin,
>
> Nice bafflegab.
>
> 1. I have the spec for the dielectric and conductor stack for the 90 nm
> process we're using in front of me. I wrote field solvers for my Master's
> degree and commercially before I saw the light and switched to FPGAs for my
> PhD. So I really don't need an "ICDES expert" to explain metal stacks or RC
> extraction to me.
>
> 2. The metal stack is dominated by low-K.
>
> 3. Lateral capacitance is reduced by low-K, since you use low-K between the
> wires on a layer. Since lateral capacitance dominates in deep submicron
> (e.g. 90 nm), without doing this, low-K would be fairly pointless.
>
> 4. Having "regular k" between metal 1 and the substrate still means even
> metal 1 gains most of the benefit of low-K, since sidewall (lateral)
> capacitance dominates, and you use low-K between the metal1 wires. Plus you
> reduce the (smaller) capacitance to metal 2.
>
> 5. Metal resistance does not impact power. You can prove this fairly simply
> mathematically.
>
> 6. Metal resistance impacts speed, although not that much in FPGAs since the
> wires are rebuffered so often. However, since delay = RC (lumped
> approximation), that pesky C is still in there and reducing it gives you a
> linear speedup on the distributed RC delay of the metal wires.
>
> 7. The simulations showing what we got from low-K vs. high-K were detailed,
> and agreed with measured data from the sample chips we ran (yes, we run
> chips on different variants of the process too).
>
> Vaughn Betz
> Altera
> [v b e t z (at) altera.com]
>
> "Austin Lesea" <austin@xilinx.com> wrote in message
> news:cv2h98$bai2@cliff.xsj.xilinx.com...
>
>>Vaughn,
>>
>>Well, you certainly have been fooled.
>>
>>See below,
>>
>>Austin
>>
>>Vaughn Betz wrote:
>>
>>>"Austin Lesea" <austin@xilinx.com> wrote in message
>>>news:cuvptt$baj6@cliff.xsj.xilinx.com...
>>>
>>>
>>>>Vaugn,
>>>>
>>>>Shell and pea game: no, you do not get the entire benefit of reduced C.
>>>
>>>
>>>The entire benefit would be 19% speed and dynamic power reduction. As I
>>>said, we get about 2/3 of that maximum benefit, since not all C is metal
>>>C, but most is.
>>>
>>>
>>>>Also, not all layer dielectrics are Lo-K. For example, the clock tree is
>>>>near the top, where regular dielectric is used, isn't it?
>>>
>>>
>>>We use low-k to near the top of the metal stack. At the very top, where
>>>you're routing power and ground, you don't need (or even want it), since
>>>high capacitance on power and ground is beneficial (helps prevent ground
>>>bounce & vcc sag). The vast majority of the switching capacitance
>>>(clocks, routing, ALMs, MACs, etc.) is in metal surrounded by low-k.
>>
>>I doubt it. The dielectric above the transistors is regular undoped glass
>>(SiO2). K = 4.3. Then comes the lo-K after M1. M1 through M5 is all
>>they can do as lo-K, if they do more, it sufffers major yield and
>>reliability issues. Of maybe you haven't noticed the delamination yet?
>>
>>>
>>>>At least, we evaluated both with, and without Lo-K devices (from the same
>>>>masks and fab), and were surprised to see only a 5% improvement.
>>>>
>>>>Did you do the same experiment? We were surprised.
>>>
>>>
>>>We simulated everything with and without low-K, and got the ~13%
>>>improvement
>>
>>Nope. You did not. If you did, you would discover that the layer above
>>the transistors and below metal 1, as well as the upper layers for clocks,
>>etc. leads to less than expected improvements. I am pretty sure your
>>ICDES folks just scaled everything. It would be a major project to
>>develop, and QC spice models for both processes, and I seriously doubt
>>anyone would bother.
>>
>>
>>
>>>I previously mentioned. I am also surprised you got only 5%. That is
>>>certainly well below mainstream for the industry -- if everyone were
>>>seeing such small gains,
>>
>>which they are.
>>
>> I doubt the fabs and semiconductor equipment vendors would
>>
>>>be pumping billions into developing low-k (and next generation
>>>extra-low-k) dielectrics.
>>
>>The only folks making money on this are the equipment suppliers. No one I
>>know asked for it. Yes, it can be a major benefit to ASIC, uP, and
>>perhaps memories. But, it just isn't doing anything for us. Now, we will
>>get lo-K for free, as they have the equipment and process now, butguess
>>what? We still do not see more than a 5% improvement from V4 without lo-K
>>to V4 with lo-K. Wow, two generations and two sets of side by side lo-K
>>and regular experiments.
>>
>>Ignorance I guess is bliss.
>>
>>
>> Sounds like you may have used low-k for only a few metal
>>
>>>layers, so perhaps that explains your disappointing experience.
>>
>>Nope,as I described, the only layers alloed to be lo-K for lifetime
>>delamination issues and quality are the ones above M1, and below M5.
>>Anymore than that, and we have see problems with fab process qual (not on
>>our parts, but their test structures).
>>
>>
>>>
>>>>Turns out, there is a lot more in the equations that just C.
>>>>
>>>>If it was just that simple, extracted simulations in spice would be
>>>>unneeded.
>>>
>>>
>>>This is backwards. As metal capacitance has become the dominant
>>>capacitance, extracting layouts to obtain all the metal parasitics before
>>>running SPICE has become essential to getting accurate answers. Go back
>>>enough process generations and this was less true -- you could write up
>>>your transistor-level schematic in a SPICE deck, simulate it with no
>>>thought of metal, and you wouldn't be that far off for most circuits,
>>>since transistor parasitics dominated. Now that metal dominates, you
>>>have to extract layouts to get the metal C or you get bad answers.
>>
>>I can see you really have no clue about where the wire models are going.
>>How thick is the metal, how thick is the dielectric? How close are the
>>wires? There is R there (and lots of it). There is C there, too. There
>>is also side wall C (the sidewalls are regular FSG, or SiO2 -- no lo-K
>>advantage).
>>
>>Again, you go back and ask if they actually had foundry models for with,
>>and without, and what the actual stack up was. One of the biggest
>>overstatements we have seen recently is all of this nonsense about the
>>superiority of lo-K.
>>
>>Its nice, don't get me wrong, but don't tout it as a miracle if you have
>>never proven it is. You don't know. We do.
>>
>>Take the time to do it right, or at least study it right. Get an ICDES
>>wire model expert to talk to you about where the lo-K is, and isn't.
>>
>>
>>>Vaughn Betz
>>>Altera
>>>[v b e t z (at) altera.com]
>>>
>
>